Mogul Nonwovens is a leader in the global nonwovens industry, offering high-tech solutions for automotive interior and exterior applications. The company's engineering excellence and innovative approach have made it a trusted partner for automotive manufacturers worldwide.

Mogul's nonwoven materials are designed to meet the unique demands of the automotive sector, offering superior performance, durability, and sustainability. From interior components like headliners and door panels to exterior parts such as wheel liners and bumpers; Mogul products are engineered to enhance the overall quality and functionality of vehicles.

The company's commitment to innovation and its ability to stay ahead of the competition in an ever-evolving industry are paramount. Mogul is known for delivering reliable and high-quality solutions that help automotive manufacturers remain competitive in the market.

Our Automotive Nonwoven Products

Mogul offers a wide range of nonwoven products and composites designed for various automotive applications. Our product range represents decades of innovation and technical expertise in fiber technology.

Microfilament

Madaline & Metaint: Patented polyester/polyamide technology.

Spunlace

Aqualace & Durell: Parallel and Cross-Lapped configurations.

Spunbond

Mopet, Buffalo: PP and Polyester trilobal filaments.

Meltblown & Composite

Ultrasorb: SM, SMS, MMM advanced bonding technologies.

Automotive Interior Applications: Complete Solutions

HeadlIner Systems

• Inner liner: Aqualace and Durell for superior performance.
• Face fabric: Madaline for aesthetic appearance.

Seat Components

• Foam seat backing: MOPET and Buffalo.
• Seat cover slip sheet: Motex.
• Pull strips for secure assembly.

Dashboard - AcoustIc Control

• SMS fabric and Madaline for sound insulation.
• Thermal protection and insulation.

InterIor TrIm Panel

• Door trim panels: Durell, MOPET, Buffalo.
• A, B, C pillar covering solutions.

Carpets - Floor CoverIngs

• Secondary carpet backing: MOPET and Buffalo.
• Durable, lightweight solutions.

FIltratIon - Safety

• Cabin air filters: Meltblown, MOPET, Buffalo.
• Airbag covers: MOPET.


Exterior & Trunk Applications: Engineering Performance

01
Wheel Housing Acoustic Control:

SMS and Madaline fabrics provide superior noise reduction in wheel wells, enhancing cabin comfort and reducing road noise transmission.

02
Molded Bonnet Liners

MOPET and Buffalo materials offer excellent thermal insulation and acoustic damping for engine compartments, protecting internal components.

03
Trunk Components

Parcel shelves and trunk liners using Durell for structural integrity, aesthetic finish, and long-lasting performance.

04
Surface Preparation Wipes

Madaline, Durell, and Q-wick products for professional cleaning and surface preparation in manufacturing and maintenance processes.

Advantages of Using Nonwovens in Automotive

Superior Strength & Lightweight

Exceptional durability without adding weight to vehicle components.

Recyclable

Environmentally conscious materials supporting sustainability goals.

Abrasion Resistance

Long-lasting performance in high-wear applications.

Thermal Protection

Effective insulation for temperature management.

Flame Resistance

Enhanced safety with flame retardant properties.

Acoustic Insulation

Superior noise reduction for comfortable cabin environments.

Air Filtration

Effective particle capture for clean cabin air.

Easy Moldability

Shape memory and formability for complex designs.


Customized Product Lines for the Automotive Sector

Bicomponent PET Spunbond

365 cm (144") line, PET/CoPet core/sheath type. Ideal for cabin air filtration (17-180 gr/m²).

PP Spunbond & Meltblown/SMS

SM, SMS, MMM composites on 6 lines with 160 cm width. Suitable for acoustic components and Q-Wick® wipes.

Integrale Extrusion Coated

PE/PP coated anti-slip fabrics. Single/double-sided coating for car covers and seat interior trims.

Core Product Technologies: Durell, Spunbond & Meltblown

Durell

Durell Cross-Lapped Spunlace

Cross-lapping technology provides superior strength with MD/CD (Machine Direction/Cross Direction) ratios close to 1:1. Our 3200 mm (126") wide line produces weights from 30-200 gr/m². Applications: Headliners, door trim panels, ABC pillar covers, car covers, LPM low-pressure injection molding, trunk covers, and cable wrapping.

PET Spunbond

Mono & Bicomponent PET Spunbond

We produce mono-component PET spunbond on two 320 cm wide lines; available in both pointbond (15-180 gr/m²) and flatbond (17-145 gr/m²) options with round and trilobal filament shapes. Our 365 cm (144") bicomponent line produces PET/CoPET core/sheath materials (20-150 gr/m²) in round and tipped trilobal configurations. Excellent for carpet backing, seat components, airbag covers, interior upholstery, and cabin air filtration.

Meltblown

Meltblown & SMS Composites

Six 160 cm wide production lines offer pure meltblown (15-450 gr/m²), calendered SMS (29-200 gr/m²), and ultrasonically bonded composites (90-400 gr/m²). Available in PP, PBT, TPU, PLA, and PE with thermal calendering and ultrasonic bonding. Applications: Acoustic components, dashboard insulation, seat interior trim, and Q-Wick® meltblown wipes.

Customized Solutions: Complete Product Ecosystem

Motex

Motex (PP Spunbond Fabrics)

Four production lines (160-320 cm) producing 10-150 gr/m² in various colors and treatments. Ideal for lightweight composites and seat components with optional FR (Flame Retardant) and antistatic treatments.

Aqualace

Aqualace (Parallel Laid Spunlace)

Two production lines at 320 cm width, range 30-100 gr/m². Fiber options: Viscose, Tencel, Polyester, Cotton, Bamboo, PLA, PP, and Bio PET—%100 pure or blended with up to 3 different fibers. Hydro-embossing available. Applications: Headliners, cable wrapping, adhesive tape carriers.

Madaline

Madaline (Fibrillated Bico Microfilament Hydro-entangled Fabric)

A fabric using patented state-of-the-art bicomponent technology combining polyester and polyamide. Through a sophisticated process, microfilaments are simultaneously fibrillated, entangled, and consolidated into a superior performance fabric.

Metaint: Innovative Microfilament Technology (New Product)

Mogul has successfully achieved fiber sizes in the 0.5–0.7 denier range using a new technology. This positions the product as a direct alternative to fine denier carded webs and spunlace fabrics while offering superior overall performance. The micro-denier structure contributes to a more advanced and competitive material solution by providing enhanced softness, improved uniformity, and higher tensile strength. Metaint demonstrates strong application potential in hygiene, filtration, and artificial leather markets.

Technical Specifications

  • Width: 3000 mm (118") after edge trimming.
  • Weight range: 20-200 gr/m².
  • Available as 0.5-0.7 denier micro-denier.
  • %100 PET Spunbond.

Key Applications

  • Filtration media.
  • Cleaning surfaces.
  • Replacement for fine denier carded fabrics.
  • Technical packaging.
  • Alternative to woven/knitted fabrics with high strength properties.

Performance Benefits

  • Superior efficiency against needle punch products for lightweighting.
  • Cleaning capability.
  • Lightweight advantage.
  • Excellent surface protection.
  • A more durable and washable alternative product.

Madaline: Innovative Microfilament Technology

Technical Specifications

  • Width: 3000 mm (118") after edge trimming.
  • Weight range: 60-200 gr/m².
  • Available in Multilobal and hybrid blend shapes.

Key Applications

  • High-tech wipes for vehicle surfaces.
  • Technical packaging materials.
  • Acoustic performance fabrics.
  • Headliner face fabrics.

Performance Benefits

  • Superior cleaning efficiency.
  • Excellent surface protection.
  • Exceptional acoustic damping.
  • Enhanced durability.